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The main thing at the organization of own flour-grinding manufacture is after careful consideration to choose the mill equipment which will guarantee stability and high profitableness of manufacture. Using ECOMILL mills for flour production allows not only to receive high-quality flour, but also to create large manufactures and to increase capacity already available to 100 tons a day and more.
Today small in the past, but successful millers increase volumes of flour output. For this purpose sometimes they establish mills on 50, 100 or 150 tons per day by one block, instead of several as it is done at large milling plants. Whether it is justified?
No, it is not defensible - millers from «Promyshlenovsky bakeries» (Kemerovo) consider, who own a mill ECOMILL 5000 GRAND which consists of four base modules ECOMILL 700 LUX and three ECOMILL 700 GRAND. "We have applied experience of large millers at the organization of the mill which we plan to deduce for productivity of 150 tons of grain per day" - Valery Vladimirovich Jalovega, the technical director of the enterprise, says. "The idea of association of several modules in one mill is not new. Without an exception all big milling plants consist of parallel modules productivity of 100-250 tons per day united by uniform system of pneumotransport. But if for a mill over 150 tons a day it is necessary to build a special building which is a bearing element for installation of equipment, it was not required for installation of our mill.
We consider that the allurement of mounting of ECOMILL mill with the processing capacity till 100 tons per day is evident due to several factors: firstly, the initial cost of several modules of ECOMILL with the common transport system is lower than the cost of mills of one big module. Moreover, the cost of ECOMILL mill includes the delivery over Russia and its mounting.
Secondly, the capital investments for building premises for the mill are lower, because there is no need in a special building, and separated modules can be placed in one or several buildings, delivering grain to the mills from the grain warehouse and flour and bran to the finished-products storage area with the pneumotranport system.
In third, the technical process has economical and optimal regime, in the process of work it's possible to leave as many modules as it's necessary for the processing of grain at this moment, fulfilling the servicing in turn without bringing the production process to a stop,
In fourth, out-of-use equipment can be easily sold out in parts, by blocks, while it will be rather difficult to sell a big module, worked for a long period of time.
So while purchasing the mill we saved on mounting minimum 75-80% regarding the cost of the cheapest set of mill equipment offered by other producers, let alone that we didn't build a new premise for the mill."
At ECOMILL mill's installation in Kemerovo region (the processing capacity is more than 100 tons on grain)
"In fact we get more than 70 tons of flour per day which corresponds to GOST requirements"- Valentina Egorovna Chernykh says. She is the chief technologist at "Promyshlennovskie hleboprodukty",Ltd, she has been working in baking industry for 43 years, including 33 years at the largest flour-milling plant in Kemerovo as a deputy director of quality. "Our flour-milling plant had 4 reconstructions, then we bought Swiss equipment BULLER. BULLER as well as ECOMILL has the efficiency of grain-cleaning at 94%, both at BULLER and ECOMILL equipment the standard flour was achieved on the third day. Also I like the secondary air clearing: just shake out the sleeves and there is no dust in the room, the warmth doesn't go away, so it is hot at the mill. There are no problems with the quality of flour, flour complies with GOST requirements, that's why ECOMILL has made a really good impression on me".
In this September «Promyshlenovsky bakeries» purchased one more mill - ECOMILL 700 STANDARD, thereby having increased the producing capacities.
Judging by the orders placed now at ECOMILL plant, millers can count money not only in the Kemerovo region. Many millers have made the decision on installation of mills with productivity to 100 - 150 tons a day consisting from several ECOMILL modules united by common pneumotransport system. These are the mills which are based from ECOMILL 700 STANDARD or ECOMILL 700 EXPERT which on indicators of a received flour can easily complete with new models of the mills established on big milling plants.
The laboratory assistant E.A.Anfilatova demonstrates the new production from the mill ECOMILL 3000 STANDARD
So, in Omsk region in Cherlaksky branch of "Sibzernoproduct" company the mill complex ECOMILL 3000 STANDARD, equipped with the system of loading of grain and transportation of products of grinding to a warehouse - TurboAjr is mounted and started. Here that its director Leonid Petrovich Semenov tells about it: «The reason of establishment of a new mill was the deterioration of the old equipment which had worked more of 20 years. On that mill we received first and second classes of flour, but the demand for the second class has completely disappeared recently. In 2006 after reconstruction the mill ECOMILL with productivity of 30 tons of flour per day began to work. And in May, 2008 the second turn of ECOMILL 3000 STANDARD was installed. Now, the productivity of a mill complex has reached 60 tons of flour per day, and we have the possibility to receive flour not only of the first class, but also the extra class. Next year the enterprise plans to increase the processing capacity up to 100 tons of flour per day».
ECOMILL 3000 STANDARD in Omsk region
Also there are mills for rye processing with productivity to 100 tons of grain a day in the list of orders at ECOMILL plant. The mill ECOMILL 1500 RYE is mounted in Bryansk region for a company "Skyfood". The output of peeled rye flour on such mills makes 88 %, but there is a possibility of reception more than 30 % sifted rye flour.
Last year the mill complex ECOMILL 4000 RYE was mounted for "Bryanskpivo" company - the largest manufacturer of rye malt of 1 class in Russia and the CIS countries which is used for the baking industry, kvass and concentrate kvass mash manufacturing.
On ECOMILL 4000 RYE mill installation in the Bryansk region
The major advantage of high-efficiency mills ECOMILL is that unlike large mills in which it is necessary to enclose at once the huge sum of money and only through half a year after its installation to get profit, in a complex, for example, consisting of four modules ECOMILL it is not required a single investment of means. You can get at first one mill ECOMILL with productivity of 700 kg per hour which in 5 days (term of installation works) will give the flour, and from received profit you can get the second module ECOMILL, having increased productivity to 30 tons a day. Further, from the profit from two mills you can buy third, and then the fourth mill ECOMILL, having raised the productivity of a mill complex up to 60 tons a day. Thus, there is no necessity to have the large sum of money to organize such manufacture; to begin milling business is possible from one mill.
Considering that cost of mills includes delivery, installation of mills and personnel training, acquisition of ECOMILL mills with productivity to 100 tons per day is favorable for millers and removes set of the problems not peculiar to their primary activity. Besides the guarantee on the equipment is three years from the moment of installation performance.
So, it is possible to tell with confidence that mills ECOMILL, really defensible purchase for those who thoughtfully approaches to expansion of the business, understands mills and is able to count money. ECOMILL mills with processing capacity to 100 tons per day easily will provide the prospects of development of your manufacture!
On photo in the beginning of this article the sifting block of ECOMILL 4000 GRAND (productivity of this mill - 4000 kg on grain per hour, the output - 55 % of extra class flour, 20 % of first class flour, 5 % of second class flour) is represented. |
